Sunday, December 11, 2016

December 6 - 10 2016 update: replacement left elevator parts prep, part damaged, tailcone bulkheads

December 6:


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Parts prep left elevator.  Dimpling of all parts completed.  Next step will be to countersink trailing edge and rear spar.  

December 8:  

Parts for left elevator scuffed, deburred, primed.   Riveted end ribs.  I had to order a new end rib because I damaged the rib with pneumatic squeezer.  Arghhh….





December 9:

Re-did the rudder stops and horizontal stab attach bar support angle (Section 10-04).  The original parts were not dimensioned correctly and I wanted them to be right.  The attach bar was almost right - probably would have been fine, but the parts are not expensive. Happy with the replacements.   I prepped all parts for Section 10-10.  LOTS of deburring, scuffing etc.   Starting this process for Section 11-11.  Finished too late to prime parts.


December 10: 


Primed parts section 10-10.  Riveted these parts together.   After riveting, I realized that I had used AN470AD4-7 instead of 4-8 for the 18 rivets attaching the  horizontal stab attach a.  Carefully measuring the rivet head dimensions, rivets did not meet mil spec.  So I drilled them out and replaced with proper size rivets.  Very carefully.  New process for drilling out the 1/8" rivets for me:  Drill all the way through with 3/32 bit, then drill head with 1/8 bit, break off head.  Drill through again with #36 bit.  Then use modified dikes to pull out from shop head size.  Avoids damage to the rivet hole.   Touched up primer on the area, all good.   Deburred parts for Section 10-11.




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